When working in a machining environment, your spindle is one of the most important components to ensure it remains functional at all times. Without a fully functional spindle bearing, your work orders will be delayed, leading to frustration and money loss. However, depending on the type of spindle bearing you are using, it could be susceptible to damage and even failure if not properly cared for.
Excessive vibration, incorrectly storing it, and failing to properly maintain the bearing can accelerate wear and lead to extensive damage. In some cases, the damage is so severe that replacement is necessary. Luckily, in other cases, the spindle can be salvaged if it undergoes repair by a professional. Here are some expert tips for ensuring successful repair and restoration of your spindle bearing so you can resume processing work orders as quickly as possible.
Tip # 1 – Hire the Right Spindle Restoration Expert
While a spindle failure might seem like a quick and easy fix, the restoration process is quite extensive and must be performed by a trained professional. Only a trained professional can properly perform the strategic step-by-step process necessary to successfully restore a spindle. It’s best to hire a restoration expert from the company where the spindle was manufactured, if possible. That way, the proper parts and procedures are used to ensure a successful repair.
Tip # 2 – Ensure that a Proper Evaluation is Performed Prior to Repair
Any professional, expertly trained spindle restorer is going to perform a thorough evaluation of the spindle before beginning the restoration process. If you’re working with an expert for the first time, be sure to ask if this is part of their process. Properly inspecting the spindle enables the expert to determine the exact cause of the failure, improving their chances of a successful repair or restoration. The inspection process entails disassembling the spindle and cleaning it. The professional can move on to the next step after this process is completed.
Tip # 3 – All Parts of the Spindle Must Be Broken Down
After disassembling the spindle and properly cleaning the parts, the professional must completely break down all parts of the spindle. Photos must be taken, which can help with reassembly later on, as well as to note certain types of damage. This step requires the professional to take very detailed notes. These detailed notes can help the professional justify charging a certain fee for repairs. Some parts included in the spindle breakdown include bushings, bearings, seals, and others.
Tip # 4 – You Must Be Presented with a Report & Quote Before Official Repairs
Even though the expert has already disassembled, cleaned, and completely broken down your spindle, you must be presented with a detailed report of their findings as well as an estimate before beginning the restoration process. The expert will show you photos, if necessary, show you damaged parts, and even give you a breakdown of the costs of the repair.
Once you have had time to review all the provided information, you must approve them to begin the official repairs. The expert will also give you an estimate of how long it will take before the restoration process is completed. This can help you plan accordingly so you can make plans to be as productive as you can in other ways during downtime. The entire process could take approximately 5-10 business days, but it could take longer depending on several factors. Some experts offer expedited repairs in emergencies for an additional cost. If you need expedited service, be sure to inquire about it.
Tip # 5 – Official Repairs and Testing Begin
Once you give the expert the green light, they will likely begin restoring your spindle immediately. During the repair process, the expert will replace any damaged parts with original equipment manufacturer (OEM) parts. Once all the necessary parts have been restored or replaced, the spindle’s components will be reassembled and cleaned. An additional inspection will be performed to ensure that everything has been completed. Once the spindle has been properly reassembled, cleaned, and inspected, it will undergo the testing process. This process is performed to determine if the spindle works as expected and will be used in test situations that simulate how the spindle will be used once returned to your machine shop.
Tip # 6 – Return to Your Machine Shop
Once all the necessary steps have been completed correctly, the newly restored spindle will be returned to your shop. A complete report of the entire repair process will accompany the restored spindle, and their work will typically be covered under warranty. The time period for the warranty will vary depending on the expert’s company policies. If you aren’t presented with warranty information, be sure to inquire, as it may have been a simple oversight. Your expert restorer may also provide tips for maintaining your spindle to minimize any future damage. These tips should include ensuring that you’re properly storing your spindle when it’s not in use, inspecting the component regularly to catch damage before it worsens, and ensuring that the spindle is properly lubricated at all times. If they aren’t provided, you can ask for tips for keeping your spindle in tip-top condition.
As you can see, a damaged spindle’s repair and restoration process is extensive and time-consuming; all experts will adhere closely to these guidelines. This is the only way to ensure that your spindle will be expertly restored to function as it did before sustaining damage. Experts can sometimes restore a spindle to perform even better than it did before the damage. Hopefully, your experience will be positive, and you will receive your spindle back after being restored to excellent condition.
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